Looking for:
Weil mclain ez temp manual |
Weil mclain ez temp manual. Carlin EZ-temp Instruction Manual
Hide thumbs Also See for Ultra : Installation and start-up manual pagesManual addendum 28 pagesQuickbooks premier license key - quickbooks premier 2018 license manual supplement 12 pages.
Table Of Contents. Quick Links. See also: InstructionsInstallation Manual. Table of Contents. Read all instructions, including this. Perform steps in the order given. Failure to. Previous Page. Next Page. Boiler Weil-McLain Boiler Installation Manual Gas-fired water boiler multiple-boiler systems with weil-mclain easy-fit piping 16 pages.
Read all instructions, including this manual and all other information shipped with the boiler, before installing. Failure to comply could result in severe personal injury, death or substantial property damage. Page 2 boiler return, boiler supply, system return, system supply, flue temperature, and outdoor temperature, if used. The control The advanced blower design and air inlet silencer on Ultra boilers result module automatically adjusts blower speed and gas flow rate in /1284.txt quiet operation.
Page 6: Prepare Boiler Location The Ultra boiler must be installed so that gas control system com- ponents are protected from dripping or spraying water or rain during нажмите для продолжения or service. Page 7 Wall mounting Models 80 — Ultra boilers may be wall mounted, following the instructions on page See Repair parts section for part number of wall mounting kit.
When wall mounting boilers, provide approxi- mately 6 weil mclain ez temp manual between boilers for easy removal of boiler jacket door. Page 8: Flooring And Foundation Air openings — Ultra boiler alone in boiler Flooring room The Ultra boiler is approved for installation on combustible floor- No air ventilation openings into boiler room are needed ing, but must never be installed on carpeting.
Page 9: Prepare Boiler Vent and weil mclain ez temp manual piping page 31 Prepare boiler for propane when required The Ultra boiler requires a special vent system, designed for pres- surized venting. See instructions beginning on page Weil mclain ez temp manual 10 Figure 6 or Figure 7. Secure gas valve inlet adapter to gas valve with 4 screws.
Make sure the plastic hose is connected from gas valve to inlet elbow on Ultra and See below. Wall mount Ultra boilers only using the Weil- McLain Ultra boiler wall-mounting kit and accom- panying instructions. DO NOT use the shipping bracket to wall mount the boiler. Page 12 When piping will be routed out the top of the boiler, no special preparation is needed other than that given in this manual.
Ultra to only: To route the piping through the bottom of the boiler enclosure: Remove knockouts from bottom piping penetrations as shown in Figure weil mclain ez temp manual, page Pipe to boiler supply connection as shown.
Читать полностью weil mclain ez temp manual dope spar- ingly. Page Install Water Piping Failure to support the boiler piping Replacement parts section at the end of this manual for connections to prevent them from turning could cause the Weil-McLain low water cut-off kit.
Purchase low water cutoff and install in a tee in the supply piping above boiler. Page System Water Piping Methods The boiler weil mclain ez temp manual Taco for Ultra and ; Taco for For pipe sizes up to 2 inch, ensure a minimum flow Ultra,and is shipped loose. Locate it in the return pip- velocity of 2 fps feet per second and a maximum of ing, as shown in the appropriate piping diagram in this manual.
Page 16 — Boiler Manual fired water boiler Install water piping continued Expansion tank and make-up water Figure 14 Expansion tank piping Ensure expansion tank size will handle boiler and system water vol- ume and temperature. Allow 3 gallons for boiler and its piping. Undersized expansion tanks cause system water to be lost from relief valve and make-up water to be added through fill valve.
Failure to follow these guidelines could result in system problems. Page 19 or bladder type expansion tank] as shown. So there is no need to regulate boiler return water temperature in radiant heating applications. Page Chilled Water Systems weil mclain ez temp manual Boiler circulator as shown.
Read down the first column of Figure 22, page 23 for the Ultra until you find a flow rate just larger than the required 12 gpm. This will satisfy some code requirements for low water cutoff protection. Page 28 — Boiler Manual fired water boiler Multiple boiler water piping continued Figure 29 Piping layout — typical piping for multiple Ultra boilers, using isolation exchanger Use isolation heat по этому сообщению for: 1.
Large volume systems with high mineral content in water. Use the flame of a match or candle, The Ultra boiler requires its own vent and air piping, as specified in this manual.
This may cause a problem for the appliances that or smoke from a cigarette, cigar, or pipe. Page Air Piping - General You must pipe combustion air to the boiler air contamination intake Install air inlet piping for the Ultra boiler as de- The air termination fitting must be installed with the scribed in this manual.
Failure to provide a properly-in- Each Ultra boiler requires a separate vent. Do not common vent. Page 32 Use appropriate adapters where needed — Ultra through require 3. Concentric terminations and the Weil- McLain sidewall plate require 3. The air inlet of an Weil mclain ez temp manual boiler is part of a direct vent connection. It is not classified as a forced air intake with regard to weil mclain ez temp manual from Figure 39 Termination location — Page 35 Level the template with a spirit level.
For the Weil-McLain plate, the template must be level to ensure the flue and air pipe will be side-to-side, as shown weil mclain ez temp manual Figure See Figurepage 93 for part number. Boiler Maximum Maximum Maximum Ultra— It is not classified as a forced air intake with regard to spacing from Figure 46 Termination location — Page 39 Figure 32, page Purchase termination plates and bird screens separately.
See the Boiler Maximum Maximum Maximum parts list at the end of this manual. All vent pipes and air inlets must terminate at the same height to avoid possibility of severe personal injury, death or substantial property damage.
It is not classified as a forced air intake with regard to spacing from adjacent boiler vents. Page 43 The air inlet of an Ultra boiler is part of a direct vent connection. Follow instructions to cover the end of the It is not classified as a forced air intake with regard to spacing from assembly with plastic before inserting through adjacent boiler vents. Apply primer liberally to both weil mclain ez temp manual surfaces — pipe end and fit- ting weil mclain ez temp manual.
Page 46 Figure 32, page Purchase bird screens for vent and air terminations separately. See Boiler Maximum Maximum Maximum the parts list at the end of this manual. Page Prepare Roof Penetrations Figure 63, page Locate the air inlet pipe no further than 2 feet from weil mclain ez temp manual center of the vent pipe. This place- The air inlet of an Ultra boiler is part of a direct vent ment avoids recirculation of flue products into the combustion connection. Also see special assembly for Ultra and in step 4.
Secure line with hose clamps. Page 51 Condensate from the Ultra boiler will be slightly acidic typically with a pH from 3. Install a neutralizing filter if required by local codes. See Replacement parts section at the end of this manual for the Weil-McLain kit. Page Gas Piping When gas line enters from top of the boiler, the boiler internal gas piping provides a drip leg. Ultra boilers are shipped ready to fire natural gas ONLY.
Exception: UltraLP is propane-ready. Page Field Wiring U-Control will be programmed. Page 57 this can be customized for each of the heating systems supplied by the boiler. The U-Control and internal sensors in the Ultra boiler provide both temperature control and low water protection using default Page 62 If wired and setup per 6d above, it also starts its additional heat delay timer immediately.
When the Type 1 — This means the Ultra boiler is the primary heat delay timing is reached, the U-Control sends out a source. Weil-McLain provides information for application of weil mclain ez temp manual antifreeze products listed in this docu- ment only for use in Weil-McLain Ultra boilers. Do not apply these products or instructions for other applications. Local codes may require back flow preventer or actual disconnect from city water supply.
Michigan City, IN Do not use the boiler to directly heat swimming — Page 72 It is important that the cleaning, treatment and freeze the purge valve and fill connection to the system. The following companies offer such products. Page Check For Gas Leaks — Boiler Weil mclain ez temp manual fired water boiler Startup — final checks Fill the trap with fresh water to within an inch of the Check for gas leaks end of the hose.
Replace trap hose on PVC reducing elbow and tighten Before starting the boiler, and during adobe premiere pro cc 2019 kuyhaa free opera- the hose clamp. Page 74 Ultra- substantial property damage.
Page 75 Allow the boiler to stabilize and take another reading. Continue until the desired CO value is achieved.
User manual Weil-McLain ECO (English - pages).Boiler Manual - Weil-McLain
The air inlet of an Ultra boiler is part of a direct vent connection. It is not classified as a forced air intake with regard to spacing from Figure 39 Termination location — Page 35 Level the template with a spirit level. For the Weil-McLain plate, the template must be level to ensure the flue and air pipe will be side-to-side, as shown in Figure See Figure , page 93 for part number.
Boiler Maximum Maximum Maximum Ultra— It is not classified as a forced air intake with regard to spacing from Figure 46 Termination location — Page 39 Figure 32, page Purchase termination plates and bird screens separately. See the Boiler Maximum Maximum Maximum parts list at the end of this manual. All vent pipes and air inlets must terminate at the same height to avoid possibility of severe personal injury, death or substantial property damage.
It is not classified as a forced air intake with regard to spacing from adjacent boiler vents. Page 43 The air inlet of an Ultra boiler is part of a direct vent connection. Follow instructions to cover the end of the It is not classified as a forced air intake with regard to spacing from assembly with plastic before inserting through adjacent boiler vents. Apply primer liberally to both joint surfaces — pipe end and fit- ting socket. Page 46 Figure 32, page Purchase bird screens for vent and air terminations separately.
See Boiler Maximum Maximum Maximum the parts list at the end of this manual. Page Prepare Roof Penetrations Figure 63, page Locate the air inlet pipe no further than 2 feet from the center of the vent pipe. This place- The air inlet of an Ultra boiler is part of a direct vent ment avoids recirculation of flue products into the combustion connection.
Also see special assembly for Ultra and in step 4. Secure line with hose clamps. Page 51 Condensate from the Ultra boiler will be slightly acidic typically with a pH from 3. Install a neutralizing filter if required by local codes. See Replacement parts section at the end of this manual for the Weil-McLain kit. Page Gas Piping When gas line enters from top of the boiler, the boiler internal gas piping provides a drip leg.
Ultra boilers are shipped ready to fire natural gas ONLY. Exception: UltraLP is propane-ready. Page Field Wiring U-Control will be programmed. Page 57 this can be customized for each of the heating systems supplied by the boiler. The U-Control and internal sensors in the Ultra boiler provide both temperature control and low water protection using default Page 62 If wired and setup per 6d above, it also starts its additional heat delay timer immediately.
When the Type 1 — This means the Ultra boiler is the primary heat delay timing is reached, the U-Control sends out a source. Weil-McLain provides information for application of the antifreeze products listed in this docu- ment only for use in Weil-McLain Ultra boilers.
Do not apply these products or instructions for other applications. Local codes may require back flow preventer or actual disconnect from city water supply. Michigan City, IN Do not use the boiler to directly heat swimming — Page 72 It is important that the cleaning, treatment and freeze the purge valve and fill connection to the system. The following companies offer such products.
Page Check For Gas Leaks — Boiler Manual fired water boiler Startup — final checks Fill the trap with fresh water to within an inch of the Check for gas leaks end of the hose. Replace trap hose on PVC reducing elbow and tighten Before starting the boiler, and during initial opera- the hose clamp. Page 74 Ultra- substantial property damage. Page 75 Allow the boiler to stabilize and take another reading. Continue until the desired CO value is achieved. Exception: The UltraLP is factory- to gas valve ahead of boiler?
Gas pressure must be at least equipped to fire propane. Page Check Expansion Tank — Boiler Manual fired water boiler Annual startup continued Inspect ignition electrode Inspect automatic air vents and air separators. Remove air vent caps and briefly press push valve to flush vent. Reinstall caps. Make sure vents do not leak. Replace any leaking vents. Remove the ignition electrode from the boiler heat exchanger access cover. Page Check Burner Flame Flame signal shutdown values dure on page Model Shutdown Model Shutdown Ultra — flame signal Ultra — flame signal If flame is unsatisfactory at either high fire or low fire, turn off boiler and allow boiler to cool down.
Then remove burner Page Check Boiler Relief Valve — Boiler Manual fired water boiler Annual startup continued If flame signal still remains low, inspect the vent and Check boiler relief valve air piping.
Then inspect the heat exchanger, follow- ing the procedures given in this manual for removal and reinstallation of the head exchanger cover plate and other boiler components. Wiring errors can cause improper and dangerous operation. Always disconnect power to Always check control module fuses boiler before servicing.
Figure 95 shows the screen behavior during an auto- matic or manual reset condition. The table below the The U-Control provides information for both automatic reset display illustration lists manual reset conditions and conditions and manual reset conditions.
Page Maintenance Oiled bearing circulators damage. The circulator shipped with the Ultra boiler is water- lubricated. No oiling is required. Install boiler jacket front door after Check other circulators in the system. Page 91 You must gradually tighten the cover plate nuts. For Ultra through , follow the tightening sequence shown in Figure 99, making two or three passes with a torque wrench. Page Replacement Parts Figure Propane conversion kits and instructions The conversion kits listed below are only for use with Ultra Series 3 boilers.
For series 1 or series 2 boilers, refer to the boiler manual or contact Weil-McLain for the correct parts. Page 96 — Boiler Manual fired water boiler Replacement parts continued Figure Heat exchanger and piping — Ultra and Boiler Item Description Part Number Models Heat exchanger replacement kit - Heat exchanger, cover plate, burner, UltraNG electrode, water sensors, compression fittings, condensate fitting, gaskets, Indicates presence of hazards that will cause severe personal injury, death or substantial property damage.
Indicates presence of hazards that can cause severe personal injury, death or substantial property damage. Indicates presence of hazards that will or can cause minor personal injury or property damage. Indicates special instructions on installation, operation or maintenance that are important but not related to personal injury or property damage. Detailed information on boiler installation, operation, start-up, service and parts is included in the Boiler Manual.
Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage. If any of these contaminants are found:. See national,. This boiler is equipped with a control which will automatically shut down the boiler should air or vent be blocked. If vent or air blockage is easily accessible and removable, remove it.
The boiler should attempt to restart within an hour. If blockage is not obvious or cannot be removed, have the boiler and system checked by a qualified service technician. Instead, shut off the gas supply at a location external to the appliance. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control, which has been under water.
Safety controls can shut down the boiler at any time. The loss of heat can result in significant damage due to freezing. Water seal deterioration will occur, causing leakage between sections and damage to heating system components. This can result in substantial property damage. Mineral buildup in sections reduces heat transfer, overheats cast iron, and causes section failure.
Addition of oxygen and other gases can cause internal corrosion. Leaks in boiler or piping must be repaired at once to prevent makeup water. Thermal shock can cause sections to crack. Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms. If boiler is used to supply domestic hot water, limit control should be set to supply adequate hot water. Limit can be adjusted to meet system hot water. Lowering the differential will cause a slight variation in water temperature but will decrease burner on-off cycling.
The boiler should be inspected and started annually, at the beginning of the heating season, only by a qualified service technician. In addition, the maintenance and care of the boiler designated on page 6 and explained on the following pages must be performed to assure maximum boiler efficiency and reliability. Failure to service and maintain the boiler and system could result in equipment failure, causing possible severe personal injury, death or substantial property damage.
The following information provides detailed instructions for completing the maintenance items listed in the maintenance schedule, page 6. In addition to this maintenance, the boiler must be serviced and started up at the beginning of each heating season by a qualified service technician.
Do not attempt to place boiler in operation if rollout thermal fuse element cuts off gas flow. Immediately call a service technician.
Failure to do so can cause severe personal injury, death or substantial property damage. Cuts off gas flow should vent system become blocked. See Figure 2. Do not attempt to place boiler in operation if spill switch cuts off gas flow. To prevent potential of severe personal injury, death or substantial property damage, eliminate all materials discussed below from the boiler vicinity.
If found:. If they have been there for an extended period, call a qualified service technician to inspect the boiler and vent system for possible damage from acid corrosion. Remove immediately if found. Air contaminants — See listing of contaminants on page 3. Higher pressure may indicate a problem with the expansion tank or gauge. Steam boilers — Make sure the pressure reading on the boiler pressure gauge does not exceed 15 psig. Higher pressure indicates a problem with the gauge or limit control.
CGs boilers — Verify that boiler vent discharge and air intake are clean and free of obstructions. Remove any debris on the air intake or flue exhaust openings. Contact a qualified service technician if problem persists. Visually inspect for leaks around piping, circulators, relief valve and other fittings. Immediately call a qualified service technician to repair any leaks. Have leaks fixed at once by a qualified service technician. Continual fresh makeup water will reduce boiler life.
No comments:
Post a Comment